Pilot Plant Systems

KERONE are having +40years experience in designing and manufacturing Pilot Plant for the various industrial processing requirements of the kettles. kettles are available with a wide choice of size configurations, designed to match your specific product mixing need.

Kerone have experience with pilot plant design & construction across multiple industries. Kerone is a recognized world leader in the design of pilot plants, manufacture of a range of pilot plant. KERONE offer economical, energy efficient, advanced technology dryer that can fit in both budget and process of requirement of client.

A pilot plant is an engineered system designed to demonstrate the viability of a process technology without the cost of a full production-level system.

Advantages:
KERONE offers distinct advantages in the design and fabrication of pilot plants:

• Integrated Design-Build Facilities
• Highly customizable
• Modular Design and Fabrication
• Unique Fast-Track Project Execution Methodology
• Flexibility
• Scale-Appropriate Solutions
• Retained Knowledge and Skill
• Safety
• Quality Assurance

Application :

• Pharmaceutical
• Food and brewage processing
• Dairy and Dairy products
• Plastic and Rubber
• Ceramics
• Chemical
• Automobile
• Textile
• Paper and Printing

Specifications :

• Color : Blue
• Material : Stainless Steel

KERONE are having +40years experience in designing and manufacturing Pilot Mixing Kettles for the various industrial processing requirements of the kettles. kettles are available with a wide choice of size configurations, designed to match your specific product mixing need.

KERONE mixing kettles are available with a wide variety of features and accessories. All of our kettles can be modified or custom built to your specifications, whether you need to accommodate pre-existing floor scales, doorways, room size, or other limitations. We can tailor our products to your facility and your specific process, including vacuum and pressure operation.

Our Pilot mixing kettles find application in various industrial processing such as:

• Chemical Kettles: Kerone kettles are made with very precise care to avoid any shortfall such as correction of kettles, avoid any chemical reaction with the surface material, the inlets and the outlet flow, the rate of rise of temperature (heating rate) and rate of decrease of temperature (cooling rate).
• Mixing Reactor: KERONE designs and manufacture the customized mixing reactors based on your process requirements. Built to specifications in various Size and pressure ranges, KERONE mixing kettles are available with a wide variety of features to achieve high efficiency, low operating cost and control and feedback mechanism.
• Mixing Reactor with heating/cooling system: KERONE are manufacturing a wide variety features of both batch type and semi batch type with the heating/cooling systems reactor as per your process requirements. The heating/cooling systems embedded in the mixing reactors are such that it provides high level control and increase the overall system efficiency.
• Process Reactor: KERONE have been designing kettles that meet all processing requirements for decades. Our process reactors find application is industrial processes such as Adhesives processing, Agriculture, Chemical processing, Cosmetics, Food and beverage production, Paints and coating production, Paper and pulp processing, Pharmaceutical and medical production, Plastics and thermoplastics processing.

Features:

• Built with the high quality stainless steel material or special Alloys.
• Highly customizable.
• Tailor made to fit your requirements.
• High performance
• Corrosion free
• Variable mixer speed
• Highly controllable
• Very efficient, uniform mixing, heating and cooling.

Specifications :

• Shape : Cylindrical
• Material : Stainless Steel
• Integration : Vertical

Kerone are engaged in manufacturing and supplying a wide assortment of Vertical Blender. We can also custom design a system for your needs. The offered range is manufactured using premium quality raw material and advanced technology in compliance with the international standards. Additionally, our offered product is tested on various parameters under the guidance of our skilled professionals. These blenders are available in varied sizes as per the variegated needs of clients.

Our organization is highly involve in providing a wide spectrum of Vertical Blender. These are developed from finest quality raw materials, which ensures high durability at its user ends.

Vertical Blender Mixers are premium designed alternative for applications that pare sensitively in vertical positions. This high-quality blender is available in 6-, 8-, 10-, 13- and 16-ton capacities.

Features:

• Homogeneous Blending in short Time
• Blending With High RPM
• This blending machine is specially designed to reduce operation cost and time
• Long working life
• User friendly design
• Less Electrical Power Required
• Blending With Vertical Auger
• Less Ground Space Required
• Feed and Unloading at Ground Operating Level
• Substitute for Cone, Vertical cone Mixture
• Liquid Addition Arrangement

Advantages:

• Gentle blending action is ideal for friable or shear sensitive materials.
• One blender can be used for a wide range of batch sizes, ranging from as small as 10% of the rated capacity.
• Nearly 100% of the blended materials are discharged through the bottom valve after completion of the blend cycle.
• Use nearly 50% less power per unit being blended.
• Less floor-space and are ideally suited to multi-story facilities.

KERONE are having +40years experience in designing and manufacturing Pilot Coating Plant for the various industrial processing requirements of the coating. coating plant are available with a wide choice of size configurations, designed to match your specific product coating need.

KERONE Coating Plant are available with a wide variety of features and accessories. All of our coating Plant can be modified or custom built to your specifications, whether you need to accommodate pre-existing floor scales, doorways, room size, or other limitations. We can tailor our products to your facility and your specific process, including vacuum and pressure operation. A pilot coating plant is an engineered system designed to demonstrate the viability of a process technology without the cost of a full production-level system.

Features:

• Integrated or remote air systems
• Anti-bearding spray nozzles
• Aqueous and solvent designs
• Fully perforated drum
• Automated and manual control
• User friendly operator panel
• Coating pan lifter
• Coating pan rack
• Explosion-proof controls

Specifications:

• Condition:New
• Type:Coating Production Line
• Substrate:Iron
• Material : SS

Commercial scale coating or complete coating line is highly productive having ability to handle complex coating needs. KERONE’s commercial scale (complete) coating line helps in accommodating specialized requirement of customization, each system is design and nurtured by team of experts having more than 40 years of knowledge along with dedicated team to support which make us completely reliable and customer friendly company.

With our coating solution help our client to be step ahead from time for technical advancement, our commercial scale (complete scale) coating lines are well known for below features:

1. Simplified and easy to operate but very effective control system
2. Lesser or minimum human interface, automated completely
3. Precisely build machinery after all calculation so that accurate repeatability is achieved
4. Technically advance implementation to offer long term committed performance
5. Wastage control mechanism, to avoid wastage of coating chemical or material
6. Thickness control with exact level of tolerance

If you want to realize it before you release, if you are looking for small scale production system, if you are looking for coating solution for research or scientific laboratories, then we can be your dependable choice for your lab scale and pilot scale solution for coating lines. Our Lab scale and Pilot scale coating systems have proven their selves in all type of needs of the clients. Even several pilot scale coating systems are designed such a way that it can be accommodated easily without or with minor changes only. KERONE’s Lab and Pilot scale coating systems are of plug and play type, sizing 10 inches to more than 50 inches. We produce lab-scale and pilot-scale coating systems to achieve same level of quality and efficiency as of production scale coating system. We design and manufacture lab and pilot scale coating with of various such as Gravure Coating, Knife coating, Curtain Coating, Knife-Over-Roll Coating, Web Coating and Mayer Rod Coating.

Lab scale and Pilot scale coating lines are ideal to get the chemistry of coating rightly in place by trying various coating combination with substrate, suitable for the small scale production, NPD (New product development), science labs. Machines are very elastic and adaptable.

Some of the feature of our produces system is :

1. Big Coating Performance by small size equipment
2. Suitable to handle small input and provide better performance
3. Technically reliable and efficient
4. Flexible, highly efficient coating machine for high quality
5. Aesthetically vibrant and Technically advanced